Effect of the Surface Treatment Process of Filter Bags on the Performance of Hybrid Electrostatic Precipitators and Bag Filters

Abstract

Hybrid electrostatic precipitators consisting of electrostatic precipitation (ESP) and a bag filter are potential devices for ultralow emissions. The ESP captures and charges the particles; subsequently, the charged particles that escape enter the bag filter. The charged particles can cause the electric field of the filter bag to develop, thereby enhancing the filtration efficiency due to the force of the electric field. Experiments based on the coupling-reinforced electrostatic–fabric integrated precipitator system were conducted to investigate the outlet total dust concentration, dust removal efficiency, pressure drop, energy consumption of bag filter, and hybrid electrostatic precipitators with various filter bags. The measured results demonstrate that the removal performance of filter bags with smaller fiber diameters was superior. However, the pressure drop and energy consumption were high due to the increased filtration resistance. Compared to bag filters, hybrid electrostatic precipitators had lower total and grade dust mass concentrations at the outlet, higher total and grade dust removal efficiencies, a minor average pressure drop variation per minute, and lower total energy consumption. Consequently, the quality factor was utilized to comprehensively evaluate the overall performance of dust collectors. The hybrid electrostatic precipitators had a significant greater quality factor; their overall performance was superior to that of bag filters. Overall, a smaller filter bag’s fiber diameter resulted in more effective dust removal capabilities. Hybrid electrostatic precipitators with various filter bags were significantly better than bag filters in terms of dust removal performance, cycle life, and energy consumption.