Numerical Simulation of Heat Production and Dissipation of Ventilated Brake Disc for High-Speed Trains under the Action of the Flow Field

Abstract

For the unique structural characteristics of ventilated brake discs and the complex problem of energy conversion during braking, a calculation method for energy conversion of the ventilated brake disc based on simultaneous heat generation and heat dissipation is proposed. The transient heat transfer model of the ventilated brake disc for high-speed trains is established. Considering the control equations of heat generation–heat dissipation and plate–cylinder convection heat transfer, the virtual simulation of the energy change of the ventilated brake disc during the braking process is carried out. The temperature and stress distribution of contact friction surface and clearance structure of the ventilated brake disc are analysed from the perspective of function conversion. The results show that the heat generated by the ventilated brake disc increases nonlinearly, and the heat dissipated increases linearly. The heat of ventilated brake disc increases with the increase of braking time, but its growth rate decreases continuously. The maximum temperature of the ventilated brake disc is 268 °C, which appears on the friction surface. After braking, its heat is 6.636 × 106 J. The analysis results and methods provide a basis for optimizing the structure of ventilated brake discs.