Efficient Regulation of the Cross-Linking Structure in Polyurethane: Achieving Outstanding Processing and Mechanical Properties for a Wind Turbine Blade

Abstract

Although epoxy resin has been extensively used in the field of wind turbine blades, polyurethane has attracted much attention in recent years, due to its potential value of better fatigue resistance, lower processing viscosity and higher strength than epoxy resin blades. Herein, we construct a dense cross-linking structure in polyurethane (PU) based on different amounts of hydroxypropyl methacrylate (HPMA) with low processing viscosity and excellent mechanical properties. By increasing the content of HPMA, the thermal stability of PU is enhanced, but the micro-morphology does not change significantly. When the content of HPMA is 50 g (in 200 g copolymer), the PU sample PH-50 exhibits a viscosity of 70 MPa·s and a gelation time of 120 min at 25 °C, which is sufficient to complete processes like pouring and filling. By post-curing the PH-50 at 80 °C for 2 h, the heat distortion temperature can reach 72 °C, indicating the increase of temperature resistance. The PU copolymers also have excellent mechanical and dynamic thermo-mechanical properties due to the cross-linking structure between PU chains and poly-HPMA chains. Additionally, the PU copolymer has excellent compatibility with various glass fiber fabrics (GFF), showing a good match in the vacuum infusion experiment and great properties in the mechanical test. By compounding PH-50 with GFF, the composite with high strength is easily prepared for a wind turbine blade in various positions. The tensile strengths of the composites are all over 1000 MPa in the 0° direction. Such composites are promising for the future development of wind turbine blades that meet the stringent requirements for outstanding processing and mechanical properties.