Research and Experiment on the Ditching Performance of a Ditching and Film-Covering Machine in the Yellow Sand Cultivation Mode of Solar Greenhouses

Abstract

This research initiative, developed in response to the need for enhanced mechanization efficiency within solar greenhouses, particularly under yellow sand cultivation conditions, introduces an integrated ditching and film-covering machine. A novel spiral staggered throw-cut combined ditching knife was specifically engineered and optimized to meet the exacting agronomic requirements of embedded substrate cultivation. Extensive analyses of soil interactions and the formulation of dynamic equations for soil particles facilitated the determination of key operational parameters: a tangent height of 650 mm for the ditching knife, a soil-throwing width of 300 mm, a piece width of 120 mm, and an inclination angle of 30°. Performance simulations of the ditching knife, conducted using the discrete element method (DEM), revealed superior soil disturbance control and improved soil return compared to conventional designs. Critical operational variables such as forward speed, knife shaft speed, and ditching depth were rigorously tested, with trench depth quality and power consumption as primary evaluation metrics. The results demonstrated that knife shaft speed profoundly influences performance, with optimal operating parameters established through detailed field testing: a speed of 0.5 m/s, a blade shaft speed of 200 rpm, and a ditching depth of 300 mm. Under these optimized conditions, the machine achieved power consumption of 0.668 kW, trench depth stability of 86.7%, a surface width of 413 mm, a bottom width of 304 mm, and an average ditching depth of 310 mm, achieving a qualification rate of 87.1%. The post-ditching soil crushing rate was 92.4%. Both simulation and field evaluations validated that the innovative ditching knife markedly enhances ditching and soil-throwing quality in sandy soil, fulfills agronomic requirements for tomato sowing, and provides an essential reference for the mechanized planting of crops in the yellow sand matrix cultivation mode of solar greenhouses.