Orthogonal Optimization Design of the Compound Impeller for a New Type of Dishwasher Pump

Abstract

A new type of dishwasher pump without a pipeline system was invented for the first time to form an original sink-type dishwasher avoiding the accumulation of dirt in the hydraulic system. In order to improve the hydraulic performance of this new type of dishwasher pump with twin-volute passive rotation driven by a compound impeller, an orthogonal optimal design method was first introduced to optimize the compound impeller composed of axial cascades and radial blades. Six geometric parameters were selected as the main factors to design the orthogonal table L18(36). All impeller models were manufactured via high-precision 3D printing and tested to determine the optimal solution. Firstly, the hydraulic performance was measured using a specially designed test bench under the assumption of static-volute conditions. Then, the optimization scheme was verified in real machine experiments under the rotating-volute condition, and numerical calculations were used to assess the performance improvement due to optimization under the static- and rotating-volute conditions. The results show that the main factors affecting the pump head and efficiency are impeller outlet diameter D2 and profile line L. The optimized pump head and efficiency are significantly higher than those of the original scheme. Furthermore, the entropy production of each flow passage component of this new type of dishwasher pump is significantly reduced after optimization. Under the static-volute condition, the scheme obtained using the range analysis displays an increase of 0.3 m in the pump head and 2.99% in pump efficiency. Under the rotating-volute condition, the optimization scheme is also effective (pump head increased by 0.54 m, and pump efficiency by 7.46%). At the same time, the passive rotation speed of the twin-volute increases from 60 rpm to 70 rpm, verifying that both the optimization method is reliable and can be used when developing and optimizing dishwasher pumps.