Virtual and Physical Prototyping of Reconfigurable Parallel Mechanisms with Single Actuation

Abstract

The paper presents novel models of reconfigurable parallel mechanisms (RPMs) with a single active degree-of-freedom (1-DOF). The mechanisms contain three to six identical kinematic chains, which provide three (for the tripod) to zero (for the hexapod) uncontrollable DOFs. Screw theory is applied to carry out mobility analysis and proves the existence of controllable and uncontrollable DOFs of these mechanisms. Each kinematic chain in the synthesized mechanisms consists of planar and spatial parts. Such a design provides them with reconfiguration capabilities even when the driving link is fixed. This allows reproduction of diverse output trajectories without using additional actuators. In this paper, the model of a mechanism with six kinematic chains (hexapod) has been virtually and physically prototyped. The designing and assembling algorithms are developed using the detailed computer-aided design (CAD) model, which was further used to carry out kinetostatic analysis considering complex geometry of mechanism elements and friction among all contacting surfaces of joints. The developed virtual prototype and its calculation data have been further applied to fabricate mechanism elements and assemble an actuated full-scale physical prototype for future testing.