Design Method of Double-Boost DC/DC Converter with High Voltage Gain for Electric Vehicles

Abstract

Direct current to direct current (DC/DC) converters are required to have higher voltage gains in some applications for electric vehicles, high-voltage level charging systems and fuel cell electric vehicles. Therefore, it is greatly important to carry out research on high voltage gain DC/DC converters. To improve the efficiency of high voltage gain DC/DC converters and solve the problems of output voltage ripple and robustness, this paper proposes a double-boost DC/DC converter. Based on the small-signal model of the proposed converter, a double closed-loop controller with voltage–current feedback and input voltage feedforward is designed. The experimental results show that the maximum efficiency of the proposed converter exceeds 95%, and the output voltage ripple factor is 0.01. Compared with the traditional boost converter and multi-phase interleaved DC/DC converter, the proposed topology has certain advantages in terms of voltage gain, device stress, number of devices, and application of control algorithms.