Enhancing the Fatigue Design of Mechanical Systems Such as Refrigerator to Reserve Food in Agroindustry for the Circular Economy

Abstract

To prolong the fatigue life of a product handled by machines such as refrigerators and agricultural machinery, parametric accelerated life testing (ALT) is recommended as a systemized approach to detect design inadequacies and reduce fatigue. It demands (1) an ALT strategy, (2) a fatigue type, (3) parametric ALTs with change, and (4) an estimate of whether the present product completes the BX lifetime. The utilization of a quantum-transported life-stress type and a sample size are advocated. The enhancements in the lifetime of a refrigerator ice-maker, containing an auger motor with bearings, were employed as a case study. In the 1st ALT, a steel rolling bearing cracked due to repeated loading under cold conditions (below −20 °C) in the freezer compartment. The bearing material was changed from an AISI 52100 Alloy Steel with 1.30–1.60% chromium to a lubricated sliding bearing with sintered and hardened steel (FLC 4608-110HT) because of its high fatigue strength at lower temperatures. In the 2nd ALT, a helix made of polycarbonates (PCs) fractured. In the redesign, a reinforced rib of the helix was thickened. Because no troubles in the 3rd ALT happened, the life of an ice-maker was proven to have a B1 life 10 years.