Process Mineralogy Characteristics and Flotation Optimization of a Low-Grade Oxidized Lead and Zinc Ore from Lanping Mine

Abstract

The beneficiation of low-grade oxidized lead and zinc ore from the Lanping mine has attracted extensive interest in the mineral processing field due to the extremely rich resource reserves and the challenge in lead and zinc recovery. This study’s objective is to analyze the process mineralogy characteristics and to conduct the flotation optimization of this ore. Mineralogy parameters of the ore, such as mineral composition, mineral liberation degree, and intergrowth relationship, were investigated using an X-ray fluorescence spectrometer (XRF), an X-ray powder diffractometer (XRD), and an electronic probe microanalyzer (EPMA). The effect of the main experimental factors on the lead and zinc flotation is determined and compared. The results confirm that the low content of lead and zinc and the complex co-occurrence relationships between minerals bring a challenge to the efficient separation of the ore. Furthermore, a flow sheet consisting of “lead preferred flotation-zinc flotation” is performed, and an all-open flotation process consisted of “two-times lead rougher-one-time lead cleaner-two-times zinc rougher-one-time zinc cleaner” is finally employed for the beneficiation of this ore with the aids of mixed depressants and cationic-anionic collectors for zinc recovery. The Pb grade in the lead rougher concentrate is 2.83%, and the Pb recovery is 57.56%. The Zn grade reaches 28.64% with a recovery of 83.45%. Thus, the findings provide important technical supports for the processing of similar ores.