Influence of the Morphology of Eutectoid Steels on Corrosion Resistance in NaCl Aqueous Medium with and without CO2

Author:

Fideles Francisco Felipe de M.1,Florez Mauro Andres C.1,Rodrigues Maria Veronica G.2ORCID,Cardoso Jorge Luiz1,Aranas Clodualdo3,Rodrigues Samuel F.12ORCID,Lima Marcos Natan da S.12ORCID,Pascoal Caio Victor P.4ORCID,de Moura Thiago Alves5,Reis Gedeon S.2ORCID,Silva Eden S.2,de Abreu Hamilton F. Gomes1

Affiliation:

1. Materials Characterization Laboratory (LACAM), Department of Metallurgical and Materials Engineering, Federal University of Ceará, Campus Do Pici, Bloco 729, Fortaleza 60020-181, Brazil

2. Graduate Program in Materials Engineering, Federal Institute of Education, Science and Technology of Maranhão, São Luís 65075-441, Brazil

3. Mechanical Engineering, University of New Brunswick, Fredericton, NB E3B 5A3, Canada

4. Corrosion Research Laboratory (LPC), Department of Metallurgical and Materials Engineering, Federal University of Ceará, Campus Do Pici, Bloco 729, Fortaleza 60020-181, Brazil

5. Analytical Center, Physics Department, Federal University of Ceará, Campus Do Pici, Bloco 928, Fortaleza 60020-181, Brazil

Abstract

This study conducts a comparative electrochemical evaluation of three types of pearlitic steels used in flexible pipelines for oil transport in marine environments. The steels have been manufactured with chemical composition and geometry variations to optimize operation performance under adverse conditions. Electrochemical tests were conducted using solutions simulating marine environments with NaCl and CO2, and at high temperatures. The results indicated that spheroidized (SC) steel demonstrated the best corrosion resistance under these specific conditions. Additionally, the Raman spectroscopy characterization technique was used to analyze the layers of corrosion products formed during the tests, identifying the presence of FeCO3 (siderite) and other corrosive oxides. These discoveries are valuable for selecting and improving materials in flexible pipelines used in oil production in marine waters. The study highlights the importance of the cementite morphology present in pearlite as a relevant factor in the corrosive behavior of steels, contributing to the development of more efficient and durable solutions for the offshore oil and gas industry.

Funder

Research and Support Foundation of Maranhão

Coordenação de Aperfeiçoamento de Pessoal de Nível Superior—Brasil

Brazilian National Council for Scientific and Technological Development

New Brunswick Innovation Foundation

Natural Sciences and Engineering Research Council of Canada

Publisher

MDPI AG

Subject

General Materials Science,Metals and Alloys

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