Scaled-Up Biodiesel Production from Meat Processing Dissolved Air Flotation Sludge: A Simulation Study

Abstract

For the first time, a steady state computational simulation for the production of biodiesel from meat processing dissolved air flotation sludge via an integrated process of in-situ hydrolysis and esterification technologies has been investigated. Important thermophysical properties of the intrinsic lipids of dissolved air flotation sludge were estimated using chemical constituent fragment methods. The environmental performance and the economic performance of the biodiesel production process were assessed via the estimation of the net energy ratio (NER) and the unit production cost, respectively. Since electrical energy requirements may be satisfied via either non-renewable (case A) or renewable sources (case B), the NER was determined for both scenarios. To enhance the robustness of the study results, uncertainties in the NER and the unit cost of the biodiesel production process due to the variability of the underlying study assumptions were also assessed. Uncertainty analysis indicated that the likely range of the NER for the biodiesel production process for cases A and B are 1.76 to 3.32 and 1.82 to 3.36, respectively, at 95% probability. Uncertainty analysis also showed that the likely range of the unit production cost for biodiesel is $US0.41/kg-biodiesel to $US0.71/kg-biodiesel at 95% probability. The results that were obtained in this study therefore provide evidence of both the environmental sustainability and the economic viability of biodiesel production from dissolved air flotation sludge via the proposed integrated process of in-situ hydrolysis and esterification.