Numerical Investigation of an Optimized Rotor Head Fairing for the RACER Compound Helicopter in Cruise Flight

Abstract

The present work is part of the Clean Sky 2 project Full-Fairing Rotor Head Aerodynamic Design Optimization (FURADO), which deals with the aerodynamic design optimization of a full-fairing rotor head for the Rapid And Cost-Effective Rotorcraft (RACER) compound helicopter. The rotor head is a major drag source and previous investigations have revealed that the application of rotor head fairings can be an effective drag reduction measure. As part of the full-fairing concept, a new blade-sleeve fairing was aerodynamically optimized for cruise flight. Within this publication, the newly developed blade-sleeve fairing is put to test on an isolated, five-bladed rotor head and compared to an already existing reference blade-sleeve fairing, which was developed at Airbus Helicopters. Numerical flow simulations are performed with ANSYS Fluent 2019 R2 considering a rotating rotor head with cyclic pitch movement. The aerodynamic forces of the isolated rotor head are analyzed to determine the performance benefit of the newly developed blade-sleeve fairing. A drag reduction of 4.7% and a lift increase of 20% are obtained in comparison to the Airbus Helicopters reference configuration. Furthermore, selected surface and flow field quantities are presented to give an overview on the occurring flow phenomena.