A Multi Domain Modeling Approach for the CFD Simulation of Multi-Stage Gearboxes

Author:

Mastrone Marco Nicola,Concli FrancoORCID

Abstract

The application of Computer-Aided Engineering (CAE) tools in mechanical design has consistently increased over the last decades. The benefits introduced by virtual models in terms of time and cost reductions are the main drivers for their exploitation in industry as well as for research purposes in academia. In this regard, Computational Fluid Dynamics (CFD) can be exploited to study lubrication and efficiency of gears. However, the mesh handling complexities deriving from the boundary motion is still a concern for its application to multi-stage gearboxes. In this work, an innovative multi domain partitioning method for the simulation of a two-stage industrial speed reducer is presented. The implemented solution foresees the combination of two remeshing strategies, namely GRA (Global Remeshing Approach) and GRAMC (GRA with Mesh Clustering), and resulted in a computationally effective performance. The results were compared with experimental data obtained with measurements on the real system, providing a good agreement in the power losses prediction. Considering the complexity of obtaining such results experimentally, the proposed numerical algorithm can offer substantial benefits for an estimation of the transmissions’ efficiency in various operating conditions. The numerical model was built in the open-source environment OpenFOAM®.

Publisher

MDPI AG

Subject

Energy (miscellaneous),Energy Engineering and Power Technology,Renewable Energy, Sustainability and the Environment,Electrical and Electronic Engineering,Control and Optimization,Engineering (miscellaneous)

Reference48 articles.

1. Chamber Dimension Effects on Induced Flow and Frictional Resistance of Enclosed Rotating Disks

2. Friction Drag on Bladed Disks in Housings as a Function of Reynolds Number, Axial and Radial Clearance, and Blade Aspect Ratio and Solidity

3. Laminar Flow Over an Enclosed Rotating Disk;Soo;Trans. ASME,1958

4. Verlustleistung und Erwärmung von Stirnrädern;Ohlendorf,1958

5. Hydraulische Verluste von Strinradgetrieben bei Umfansgsgeschwindigkeiten bis 60 m/s;Mauz,1987

同舟云学术

1.学者识别学者识别

2.学术分析学术分析

3.人才评估人才评估

"同舟云学术"是以全球学者为主线,采集、加工和组织学术论文而形成的新型学术文献查询和分析系统,可以对全球学者进行文献检索和人才价值评估。用户可以通过关注某些学科领域的顶尖人物而持续追踪该领域的学科进展和研究前沿。经过近期的数据扩容,当前同舟云学术共收录了国内外主流学术期刊6万余种,收集的期刊论文及会议论文总量共计约1.5亿篇,并以每天添加12000余篇中外论文的速度递增。我们也可以为用户提供个性化、定制化的学者数据。欢迎来电咨询!咨询电话:010-8811{复制后删除}0370

www.globalauthorid.com

TOP

Copyright © 2019-2024 北京同舟云网络信息技术有限公司
京公网安备11010802033243号  京ICP备18003416号-3