Simulation of Battery Thermal Management System for Large Maritime Electric Ship’s Battery Pack

Abstract

In recent years, large power batteries have been widely used not only in automobiles and other vehicles but also in maritime vessels. The thermal uniformity of large marine battery packs significantly affects the performance, safety, and longevity of the electric ship. As a result, the thermal management of large power batteries has become a crucial technical challenge with traditional battery management system (BMS) that cannot effectively solve the battery heating problem caused by electrochemical reactions and joule heating during operation. To address this gap, a battery thermal management system (BTMS) has been newly designed. This article presents the design of a large marine battery pack, which features a liquid cooling system integrated into both the bottom and side plates of each pack. The flow plate is constructed from five independent units, each connected by manifold structures at both ends. These connections ensure the formation of a stable and cohesive flow plate assembly. Although research on the BTMS is relatively advanced, there is a notable lack of studies examining the effects of liquid temperature, flow rate, and battery discharge rate on the temperature consistency and uniformity of large marine battery packs. This work seeks to design the cooling system for the battery pack and analyzes the impact of the temperature, flow rate, and battery discharge rate of the liquid fluid on the consistency and uniformity of the battery pack temperature on the overall structure of the battery pack. It was found that, in low discharge conditions, there was good temperature consistency between the battery packs and between the different batteries within the battery pack, and the temperature difference did not exceed 1 °C. However, under high discharge rates, a C-rate of 4C, there might have been a decrease in temperature consistency; the temperature rise rate even exceeded 50% compared to when the discharge rate was low. The flow rate in the liquid flow characteristics had little effect on the temperature consistency between the batteries and the temperature uniformity on the battery surface, and the temperature fluctuation was maintained within 1 °C. Conversely, the liquid flow temperature had little effect on the temperature distribution between the batteries, but it caused discrepancies in the surface temperature of the batteries. In addition, the liquid flow temperature could cause the overall temperature of the battery to increase or decrease, which also occurs under different discharge rates.