Incorporating Industrial By-Products into Geopolymer Mortar: Effects on Strength and Durability

Abstract

In recent years, the reuse of industrial waste has become increasingly important for sustainable development. Therefore, this study investigated the application of granulated blast furnace slag (GBFS) as a cementitious replacement material in fly-ash-based geopolymer mortar containing silica fume (GMS). The performance changes in the GMS samples manufactured with different GBFS ratios (0–50 wt%) and alkaline activators were evaluated. The results indicated that GBFS replacement from 0 wt% to 50 wt% significantly affects GMS performance, including improving the bulk density from 2235 kg/m3 to 2324 kg/m3, flexural-compressive strength from 5.83 MPa to 7.29 MPa and 63.5 MPa to 80.2 MPa, respectively; a decrease in water absorption and chloride penetration, and an improvement in the corrosion resistance of GMS samples. The GMS mixture containing 50 wt% GBFS demonstrated the best performances with notable results regarding strength and durability. Owing to the increased production of C-S-H gel, the microstructure of the GMS sample containing more GBFS was denser, as obtained via the scanning electron micrograph analysis results. Incorporating the three industrial by-products into geopolymer mortars was verified when all samples were determined to be in accordance with the relevant Vietnamese standards. The results demonstrate a promising method to manufacture geopolymer mortars that aid sustainable development.