Error Analysis of a Coordinate Measuring Machine with a 6-DOF Industrial Robot Holding the Probe

Abstract

A complex surface measurement is important for quality control and manufacturing processes. Articulated arm coordinate measuring machines (AACMMs) are widely used in measuring the complex surface. However, the AACMMs that are currently used always require manual operation, which reduces efficiency and introduces operator errors. This study presents a measuring device with a 6−DOF industrial robot holding a contact probe, which realizes the automation measurement of a complex surface and eliminates operator errors compared with the traditional measurement process of an AACMM. In order to explore the source of the measuring errors of the device, the influence of three measurement parameters (approaching velocity, contact angle, and measurement position) on the measurement error of the device is analyzed in this paper. A calibration ball measurement experiment is conducted for each parameter. The results show that the optimal approaching velocity of the measuring device is around 2 mm/s, the probe should be as perpendicular as possible to the surface being measured during the measurement, and the maximum measurement error at different positions is 0.1979 mm, with a maximum repeatability error of 0.0219 mm. This study will help improve the automation measuring errors of the AACMM by utilizing an industrial robot to hold the probe, pushing for a wider application of the AACMM.