A Comparative Analysis of the Dynamic Strength Properties of the Long Guides of Intelligent Machines for a New Method of the Thermal Spraying of Polymer Concrete

Abstract

The possibility of using polymer concrete for metal cutting machine beds is analyzed. A comparison of the structures of the machine beds made of polymer concrete and cast iron is made. The frequency of the body of the machine beds made of polymer concrete and cast iron is determined. An analysis of the stress–strain state under static loads is carried out. To increase resistance to wear, it is proposed to spray polymer concrete frames are proposed by the gas–thermal method. The installation of thermal spraying for guide machine beds is given. The optimal parameters for spraying the guides of the machine beds made of polymer concrete are established calculated using the finite element method for the guide beds of metal cutting machine tools using polymer concrete with gaseous coating. The manufacture of the foundation bed from polymer concrete increases the vibration resistance of the machine by 1.4 times. At the same time, the metal consumption of metal cutting machines will decrease by 60%. To increase the wear resistance of the frame guides, it is proposed to use thermal spraying with certain modes typical for polymer concrete. The installation of thermal spraying for bed guides is given. Calculating using the finite element method for the guide beds of metal cutting machines showed that the use of polymer concrete with a wear-resistant coating is justified.