Design of Highly Adhesive and Water-Resistant UV/Heat Dual-Curable Epoxy–Acrylate Composite for Narrow Bezel Display Based on Reactive Organic–Inorganic Hybrid Nanoparticles

Abstract

To attain the narrow bezel characteristic of information displays, functional sealing composite materials should possess high adhesion strength and water barrier performance due to their narrow line widths. In this study, highly adhesive UV/heat dual-curable epoxy–acrylate composites with outstanding water-resistant performance have been proposed using photoreactive organic–inorganic hybrid nanoparticles that can react with an acrylate resin, creating a crosslinked nanoparticle network within the sealing composite. The hybrid nanoparticles consisted of reactive methacrylate groups as a shell and an inorganic core of silica or aluminum oxide, and were facilely synthesized through sol–gel reaction and chemisorption process. The curing characteristics, adhesive strength, and moisture permeability of the proposed sealing composite have been compared to those of a conventional epoxy–acrylate composite containing inorganic silica particles. The composites including hybrid nanoparticles exhibited high UV and heat curing ratios owing to the numerous methacrylate groups on the nanoparticle surface and high compatibility with organic resins. Moreover, the proposed sealing composite showed high adhesion strength and extremely low water permeability due to the creation of densely photocrosslinked network with matrix resins. In addition, the sealing composite exhibited excellent narrow dispensing width as well as relatively low viscosity, suggesting the potential application in narrow bezel display.