An Investigation into Current Sand Control Testing Practices for Steam Assisted Gravity Drainage Production Wells

Abstract

Sand control screens (SCD) have been widely installed in wells producing bitumen from unconsolidated formations. The screens are typically designed using general rules-of-thumb. The sand retention testing (SRT) technique has gained attention from the industry for the custom design and performance assessment of SCD. However, the success of SRT experimentation highly depends on the accuracy of the experimental design and variables. This work examines the impact of the setup design, sample preparation, near-wellbore stress conditions, fluid flow rates, and brine chemistry on the testing results and, accordingly, screen design. The SRT experiments were carried out using the replicated samples from the McMurray Formation at Long Lake Field. The results were compared with the test results on the original reservoir samples presented in the literature. Subsequently, a parametric study was performed by changing one testing parameter at a test, gradually making the conditions more comparable to the actual wellbore conditions. The results indicate that the fluid flow rate is the most influential parameter on sand production, followed by the packing technique, stress magnitude, and brine salinity level. The paper presents a workflow for the sand control testing procedure for designing the SCD in the steam-assisted gravity drainage (SAGD) operations.