Experimental Characterization of Composite-Printed Materials for the Production of Multirotor UAV Airframe Parts

Abstract

In this paper, the characterization of 3D-printed materials that are considered in the design of multirotor unmanned aerial vehicles (UAVs) for specialized purposes was carried out. The multirotor UAV system is briefly described, primarily from the aspect of system dynamics, considering that the airframe parts connect the UAV components, including the propulsion configuration, into a functional assembly. Three additive manufacturing (AM) technologies were discussed, and a brief overview was provided of selective laser sintering (SLS), fused deposition modeling (FDM), and continuous fiber fabrication (CFF). Using hardware and related software, 12 series of specimens were produced, which were experimentally tested utilizing a quasi-static uniaxial tensile test. The results of the experimental tests are provided graphically with stress–strain diagrams. In this work, the focus is on CFF technology and the testing of materials that will be used in the production of mechanically loaded airframe parts of multirotor UAVs. The experimentally obtained values of the maximum stresses were compared for different technologies. For the considered specimens manufactured using FDM and SLS technology, the values are up to 40 MPa, while for the considered CFF materials and range of investigated specimens, it is shown that it can be at least four times higher. By increasing the proportion of fibers, these differences increase. To be able to provide a wider comparison of CFF technology and investigated materials with aluminum alloys, the following three-point flexural and Charpy impact tests were selected that fit within this framework for experimental characterization.