Study on Deformation Force of Hard Aluminum Alloy Incremental Forming

Author:

Wen Liang1,Li Yongjie2,Zheng Silai1,Xu Hao2,Liu Yunshuang1,Yuan Qiaolong2,Zhang Yuanpeng1,Wu Hao2,Shen Yuzhou2,Kong Jizhou2,Wei Hongyu2

Affiliation:

1. AVIC Chengdu Aircraft Industrial Co. Ltd., Chengdu 610092, China

2. College of Mechanical and Electrical Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing 210016, China

Abstract

The deformation force is an important factor affecting the forming accuracy of parts in the incremental forming process of sheet metal. This paper proposes an analytical calculation method of the deformation force based on pure shear deformation. After assuming and simplifying the factors affecting the deformation force, a graphical method is used to approximate the contact area between the forming tool and the sheet metal. A forming test is also designed. In addition, the deformation force is measured in the experiment, and its theoretical analysis value is compared with the actual measurement value of the forming test to validate the analytical method of deformation force calculation. The results show that the radial forming deviations are 28.5% and 22.5%, the axial deformation force deviations are 9.8% and 16.1%, and the forming force deviations are 6.3% and 10.3%, which demonstrates the effectiveness of using the analytical method to calculate the deformation force.

Funder

Fundamental Research Funds for the Central Universities

Administration of the Ministries and Commissions of the Central Government

National Natural Science Foundation of China

State Administration of PR China and the Ministry of Education of PR China

Publisher

MDPI AG

Subject

Materials Chemistry,Surfaces, Coatings and Films,Surfaces and Interfaces

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