Multi-Objective Optimization Design for a Novel Parametrized Torque Converter Based on an Integrated CFD Cascade Design System

Abstract

Advanced cascade design theories and methods are crucial to the rapid development of torque converters. Therefore, the study proposed a new parametric design method for a hydrodynamic torque converter cascade. The method is embodied by using a cubic non-uniform rational B-splines (NURBS) open curve and closed curve, respectively, to carry out the parametric design of the unit blade camberline and unit blade thickness distribution, and the curvature of the designed blade curve is continuous. Then, the author developed batch and script files in the Isight platform for a fully automated integrated design of the hydrodynamic torque converter, including cascade parametric modeling, meshing, computational fluid dynamics (CFD) simulation, post-processing, and optimization design. A three-dimensional cascade integrated optimization design system of the hydrodynamic torque converter is established with CFD technology as the bottom layer design, a control file as the middle layer, and an optimization algorithm as the top layer drive. Finally, multi-objective optimization was carried out for the key cascade parameters (camberline peak height). Compared with the original blade, the optimized NURBS blade increased by 7.207% in high-efficiency region width (Gη), and the optimized blade increased by 2.673% in peak efficiency (ηmax) to meet the actual engineering requirements. The new parametric design method of the blade shape and the integrated optimization design system of a three-dimensional cascade of torque converter proposed in this paper significantly reduces the design costs and shortens the design cycle of the torque converter, which will provide a valuable reference for engineers of turbomachinery.