Full Density Powder Metallurgical Cold Work Tool Steel through Nitrogen Sintering and Capsule-Free Hot Isostatic Pressing

Author:

Nagaram Anok Babu1,Maistro Giulio2,Adolfsson Erik3,Cao Yu1,Hryha Eduard1,Nyborg Lars1

Affiliation:

1. Department of Industrial and Materials Science, Chalmers University of Technology, 412 96 Gothenburg, Sweden

2. Uddeholms AB, 683 85 Hagfors, Sweden

3. RISE IVF, 431 22 Mölndal, Sweden

Abstract

Vanadis 4E (V4E) is a powder metallurgical cold work tool steel predominantly used in application with demand for wear resistance, high hardness, and toughness. It is of interest to have a processing route that enables full density starting from clean gas-atomized powder allowing component shaping capabilities. This study presents a process involving freeze granulation of powder to facilitate compaction by means of cold isostatic pressing, followed by sintering to allow for capsule-free hot isostatic pressing (HIP) and subsequent heat treatments of fully densified specimens. The sintering stage has been studied in particular, and it is shown how sintering in pure nitrogen at 1150 °C results in predominantly closed porosity, while sintering at 1200 °C gives near full density. Microstructural investigation shows that vanadium-rich carbonitride (MX) is formed as a result of the nitrogen uptake during sintering, with coarser appearance for the higher temperature. Nearly complete densification, approximately 7.80 ± 0.01 g/cm3, was achieved after sintering at 1200 °C, and after sintering at 1150 °C, followed by capsule-free HIP, hardening, and tempering. Irrespective of processing once the MX is formed, the nitrogen is locked into this phase and the austenite is stabilised, which means any tempering tends to result in a mixture of austenite and tempered martensite, the former being predominate during the sequential tempering, whereas martensite formation during cooling from austenitization temperatures becomes limited.

Funder

DENSE

Uddeholms AB

LIGHTer Academy project

Publisher

MDPI AG

Reference46 articles.

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