NOx Emission Reduction by Advanced Reburning in Grate-Rotary Kiln for the Iron Ore Pelletizing Production

Abstract

The NOx reduction in the iron ore pelletizing process becomes an important environmental concern owing to its role in the formation of photochemical smog and acid rain. Thus, it is essential to develop new technologies for reducing NOx emissions in order to contribute to the cleaner production of pellets. In this paper, NOx reduction by advanced reburning ingrate-rotary kiln for oxidized pellet production was performed on a laboratory-scale gas kiln. Temperature and NH3/NOx molar ratio (NSR) were the key factors affecting the reduction of NOx. A better denitrification effect can be obtained on flus gas with higher initial NOx concentration, at temperature = 900 °C, NSR = 1.2, and reaction time exceeds one second. NOx reduction rate had reached 55–65% when the initial NOx concentration was above 400 ppm, and exceeds 70% when the initial NOx concentration was around 680 ppm. Urea solution has the best denitrification effect compared with NH3·H2O and NH4HCO3 solution. As for additives, the denitrification effect of the vanadium-titanium catalyst was better than that of ethanol and NaCl, while NaCl plays a promotive role at low NSR. Finally, a series of denitrification measures that include advanced reburning technology for achieving NOx ultra-low emission in the oxidation pellet production was proposed.