Enhancement of Wood Coating Properties by Adding Silica Sol to UV-Curable Waterborne Acrylics

Abstract

In recent years, with the development of the coating industry and the increasing awareness of environmental protection, the modification of waterborne wood coatings has become the focus of research. Generally, the system composed of silica sol modification and UV curing can make up for the defects of poor mechanical properties, low hardness, and slow curing speeds of waterborne wood coatings. Herein, we used silica sol-reinforced UV-curable waterborne acrylic wood coatings and tested the related physical properties of the coatings. FT-IR analysis showed that the Si-O-Si bond appeared, indicating that the silica sol was successfully grafted onto the waterborne acrylic molecular chain. The results showed that the mechanical properties of the UV-curable waterborne acrylic wood coating film reached their optimum when the content of silica sol was 1 wt%, the number of UV lamps was 3, and the drying time was 20 min. The corresponding values for wear resistance, hardness, adhesion, and impact strength were 0.106 g (high level), grade 3, and 90 kg·cm, respectively. However, when the content of silica sol is greater than 1 wt%, the related physical properties of the coatings will decrease. The results showed that the gloss of the coating decreased with increasing silica sol content. When the silica sol content was 2 wt%–6 wt%, the coating showed a matte gloss. This present work shows that the modification process is simple, controlled, inexpensive, and meets the demand for UV-curable waterborne acrylic wood coatings in daily life.