A New Mode of a Natural Convection Solar Greenhouse Dryer for Domestic Usage: Performance Assessment for Grape Drying

Abstract

It is known that the natural convection (NC) solar drying process is a simple and cheap method for drying foodstuffs, but it is not preferable for common users in the case of drying high-moisture content agro-products due to the slow rate of drying. Meanwhile, the forced convection (FC) drying process is most appropriate for such products, but its economic feasibility may be affected due to high initial and maintenance costs. Therefore, the present study proposed a controlled natural convection (CNC) drying mode using a solar greenhouse dryer (SGD) for drying grapes with two types of cover materials, glass and Plexiglas, through intermittent operation with a PV system to save energy as a simple and inexpensive domestic dryer instead of the common forced convection SGD and the conventional natural convection SGD. The obtained results of the new CNC drying mode using a Plexiglas SGD showed a higher drying rate than the NC drying mode and are close to the FC drying mode using the same cover material. The initial moisture content of the grapes was reduced from 5.91 g water/g dry matter to the final moisture content of 0.15 g water/g dry matter within 12 h and 15 h for the CNC and NC drying modes, respectively, using the Plexiglas SGD. Moreover, the thermal drying efficiency for the two mentioned drying modes was 12.5 and 9.7%, respectively. The Page model was found to be the most appropriate model to predict the kinetics of the SGD in all drying modes, regardless of the cover type. The new CNC drying mode using the Plexiglas SGD achieved the lowest cost per kg of dried grapes (1.26 USD/kg), the highest total saved costs over the lifespan of the dryer (USD 245.46) and the shortest payback period (1.08 years) compared to the other two dryers, NC-SGD and FC-SGD. Generally, the CNC-SGD had good performance over the NC-SGD because it is not affected by the fluctuation in the volume, velocity and direction of the inlet ambient air/wind during drying grapes as a high-moisture content product without external heating sources or complicated parts. Thus, the proposed drying system has the advantage in terms of simplicity, cheapness and saving energy compared to FC-SGD.