Design and Experimental Analysis of Straw Suction Unit on Straw Cover Weight Detection Machine

Abstract

In response to the issues of high cost, limited detection accuracy, and significant measurement errors inherent in conventional manual techniques used to measure straw cover weight under the conservation tillage method, a dedicated straw cover weight detection machine was developed in the current study. This machine included a critical straw suction device that utilizes negative pressure to collect straw within a defined area. The efficiency of straw collection is affected by suction chamber structural parameters and transport pressure. With crushed corn straw as the research subject, the theoretical calculation of straw suspension velocity was used to determine the wind duct diameter, perform the initial design of the suction chamber structure, and select the appropriate fan. After conducting preliminary experiments, single-factor optimization tests, and orthogonal rotation experiments, we analyzed the flow field distribution patterns and identified the critical parameters for the straw cover weight suction unit. We found that the fan should operate at a speed of 2900 r/min, the diameter of the straw outlet should be 200 mm, the vertical height of the suction chamber should be 536 mm, and the bottom diameter of the suction chamber should be 800 mm. The optimization results were validated through simulation tests and bench tests, yielding an average near-ground airflow velocity of vj = 9.03 m/s and an average outlet airflow velocity of vo = 34.27 m/s, meeting the basic requirements of the suction unit. This study could provide a new approach and technical support for the automated detection of straw cover weight in conservation tillage areas.