Fault Detection of Bearing: An Unsupervised Machine Learning Approach Exploiting Feature Extraction and Dimensionality Reduction

Abstract

The monitoring of rotating machinery is an essential activity for asset management today. Due to the large amount of monitored equipment, analyzing all the collected signals/features becomes an arduous task, leading the specialist to rely often on general alarms, which in turn can compromise the accuracy of the diagnosis. In order to make monitoring more intelligent, several machine learning techniques have been proposed to reduce the dimension of the input data and also to analyze it. This paper, therefore, aims to compare the use of vibration features extracted based on machine learning models, expert domain, and other signal processing approaches for identifying bearing faults (anomalies) using machine learning (ML)—in addition to verifying the possibility of reducing the number of monitored features, and consequently the behavior of the model when working with reduced dimensionality of the input data. As vibration analysis is one of the predictive techniques that present better results in the monitoring of rotating machinery, vibration signals from an experimental bearing dataset were used. The proposed features were used as input to an unsupervised anomaly detection model (Isolation Forest) to identify bearing fault. Through the study, it is possible to verify how the ML model behaves in view of the different possibilities of input features used, and their influences on the final result in addition to the possibility of reducing the number of features that are usually monitored by reducing the dimension. In addition to increasing the accuracy of the model when extracting correct features for the application under study, the reduction in dimensionality allows the specialist to monitor in a compact way the various features collected on the equipment.