Production of Workpieces from Martensitic Stainless Steel Using Electron-Beam Surfacing and Investigation of Cutting Forces When Milling Workpieces

Abstract

The aim of this study was to investigate cutting force when milling 40 × 13 stainless steel samples obtained via electron-beam surfacing. The samples were obtained by surfacing the wire made from the martensitic 40 × 13 stainless steel. The microstructure of the samples and the hardness are discussed in the present study. Emphasis is placed on the study of cutting forces when handling the samples. The structure of the samples obtained by electron-beam surfacing consisted of tempered martensite. The average hardness of the samples was similar to the hardness obtained after quenching and tempering the samples—576 HV for horizontally printed workpieces and 525 HV for vertically printed workpieces. High-speed milling, high-efficiency milling, and conventional milling have been proven to be suitable for handling such workpieces. This study shows that an increase in milling width leads to a gradual decrease in specific cutting force. As the milling depth increases, the specific cutting force decreases intensively at first but then more slowly with time. Machining the workpieces made of the martensitic stainless steel and produced by electron-beam surfacing requires the use of purely carbide mills with a diameter of at least 12 mm. Using a high-speed steel as a tool material results in the rapid failure of the tool. The cutting conditions during the investigation allowed for a decrease in the temperature of the cutting edge, cutting force, and the low-rigid end mill bending. Therefore, this study has made it possible to select modes that allow for a reduction in the vibration of the lathe-fixture-tool-part system.