Effect of Structural Flexibility of Wheelset/Track on Rail Wear

Author:

Wen Bingguang1,Tao Gongquan1ORCID,Wen Xuguang2,Wang Shenghua34,Wen Zefeng1

Affiliation:

1. State Key Laboratory of Traction Power, Southwest Jiaotong University, Chengdu 610031, China

2. Guangxi China-ASEAN (Association of Southeast Asian Nations) International Joint Key Laboratory of Integrated Transportation, Nanning University, Nanning 541699, China

3. School of Mechanical Engineering, Southwest Jiaotong University, Chengdu 610031, China

4. Shanghai Shentong Metro Group Co., Ltd., Shanghai 201103, China

Abstract

To investigate the influence of the structural deformation of the wheelset and track on rail wear in the longitudinal and lateral directions, a rail wear prediction model is established that can calculate the three-dimensional distribution of rail wear. The difference between the multi-rigid-body dynamic model and the rigid-flexible coupled dynamic model, which considers the structural flexibility of the wheelset and track, is compared in terms of the three-dimensional distribution of rail wear. The results show that the three-dimensional distributions of rail wear predicted by the two models are relatively similar. There is no obvious difference in the wear band, and the rail wear in the longitudinal direction is almost identical. The cross sections of the worn rail shapes determined by the two models are essentially the same, with a maximum difference of 3.6% in the average value of the wear areas of all cross sections. The track irregularity is the main reason for the uneven distribution of rail wear in the longitudinal direction. The position where the rail wear is more pronounced hardly varies with the evolution of the rail wear. It is recommended to use a multi-rigid-body dynamic model for the prediction of rail wear, which allows both calculation accuracy and efficiency.

Funder

National Natural Science Foundation of China

the Regional Innovation Cooperation Project of Sichuan Province of China

the Science and Technology Program of Guangxi Province of China

the Science and technology projects of China National Accreditation Commission for Conformity Assessment

Publisher

MDPI AG

Subject

Surfaces, Coatings and Films,Mechanical Engineering

Reference38 articles.

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3. Venter, J.P. (1989, January 11–15). Investigation into the abnormally high wear rate of AC electric locomotive wheels on the Ermelo-Richards Bay coal line when replacing UIC-A rail with chrome-maganese rail. Proceedings of the Fourth International Heavy Haul Railway Conference 1989: Railways in Action, Brisbane, Australia.

4. Simulation of wheel and rail profile wear: A review of numerical models;Bosso;Rail. Eng. Sci.,2022

5. Prediction of wheel and rail wear under different contact conditions using artificial neural networks;Shebani;Wear,2018

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