Numerical Analysis of Flow Characteristics in Impeller-Guide Vane Hydraulic Coupling Zone of an Axial-Flow Pump as Turbine Device

Abstract

An axial-flow pump as a turbine (PAT), as compared to the conventional Francis turbine, has the advantages of not being restricted by the terrain and having lower cost to reverse the pump as a turbine for power generation. When an axial-flow pump is reversed as a turbine, the internal flow pattern is more complicated than when in the pump mode, which can cause instability in the whole system and result in degradation of the hydraulic performance and structural vibration. The impeller and guide vane are the core of the axial-flow PAT unit. This research compares the experimental and numerical simulation results in order to verify the energy performance and pressure pulsation signal of the axial-flow PAT. The unsteady flow regime, fluid force, and pressure pulsation characteristics of the impeller-guide vane hydraulic coupling zone are analyzed in detail. The findings demonstrate that both the dominant frequency of the fluid force pulsation signal and the flow field pressure pulsation signal appear at 3 times of the rotation frequency. The blade passing frequency (BPF) of the impeller is the dominant frequency, and other frequency components are also dominated by the harmonic frequency of the BPF. The impeller and guide vane are primarily subject to radial fluid force. Under partial working conditions, the pressure pulsation intensity in the flow field greatly increases, and the pressure pulsation amplitude at the guide vane outlet and impeller outlet appears to be more sensitive to the flow rate change.