Real-Time Quality Control of Heat Sealed Bottles Using Thermal Images and Artificial Neural Network

Abstract

Quality control of heat sealed bottles is very important to minimize waste and in some cases protect people’s health. The present paper describes a case study where an automated non invasive and non destructive quality control system was designed to assess the quality of the seals of bottles containing pesticide. In this case study, the integrity of the seals is evaluated using an artificial neural network based on images of the seals processed with computer vision techniques. Because the seals are not directly visible from the bottle exterior, the images are infrared pictures obtained using a thermal camera. The method is non invasive, automated, and can be applied to common conveyor belts currently used in industrial plants. The results show that the inspection process is effective in identifying defective seals with a precision of 98.6% and a recall of 100% and because it is automated it can be scaled up to large bottle processing plants.