An Overview of the Latest Progress in Internal Surface Finishing of the Additively Manufactured Metallic Components

Author:

Davoodi Farideh12,Taghian Mohammad3,Carbone Giuseppe2ORCID,Saboori Abdollah3ORCID,Iuliano Luca3ORCID

Affiliation:

1. Department of Materials Engineering, Isfahan University of Technology, Isfahan 84156-83111, Iran

2. Department of Mechanics, Mathematics and Management, Politecnico di Bari, V.le Japigia, 182, 70126 Bari, Italy

3. Integerated Additive Manufacturing Center (IAM), Department of Management and Production Engineering, Politecnico di Torino, Corso Duca degli Abruzzi 24, 10129 Torino, Italy

Abstract

Fast progress in near-net-shape production of parts has attracted vast interest in internal surface finishing. Interest in designing a modern finishing machine to cover the different shapes of workpieces with different materials has risen recently, and the current state of technology cannot satisfy the high requirements for finishing internal channels in metal-additive-manufactured parts. Therefore, in this work, an effort has been made to close the current gaps. This literature review aims to trace the development of different non-traditional internal surface finishing methods. For this reason, attention is focused on the working principles, capabilities, and limitations of the most applicable processes, such as internal magnetic abrasive finishing, abrasive flow machining, fluidized bed machining, cavitation abrasive finishing, and electrochemical machining. Thereafter, a comparison is presented based on which models were surveyed in detail, with particular attention to their specifications and methods. The assessment is measured by seven key features, with two selected methods deciding their value for a proper hybrid machine.

Publisher

MDPI AG

Subject

General Materials Science

Reference168 articles.

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2. Finishing of non-ferrous internal surfaces using ballizing technique;Mohamed;J. Mater. Process. Technol.,2002

3. Reducing the roughness of internal surface of an additive manufacturing produced 316 steel component by chempolishing and electropolishing;Tyagi;Addit. Manuf.,2019

4. Isolating the effects of surface roughness versus wall shape in numerically optimized, additively manufactured micro cooling channels;Kirsch;Exp. Therm. Fluid Sci.,2018

5. Rotational abrasive flow finishing (R-AFF) process and its effects on finished surface topography;Sankar;Int. J. Mach. Tools Manuf.,2010

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