Enhanced Soft Sensor with Qualified Augmented Samples for Quality Prediction of the Polyethylene Process

Abstract

Data-driven soft sensors have increasingly been applied for the quality measurement of industrial polymerization processes in recent years. However, owing to the costly assay process, the limited labeled data available still pose significant obstacles to the construction of accurate models. In this study, a novel soft sensor named the selective Wasserstein generative adversarial network, with gradient penalty-based support vector regression (SWGAN-SVR), is proposed to enhance quality prediction with limited training samples. Specifically, the Wasserstein generative adversarial network with gradient penalty (WGAN-GP) is employed to capture the distribution of the available limited labeled data and to generate virtual candidates. Subsequently, an effective data-selection strategy is developed to alleviate the problem of varied-quality samples caused by the unstable training of the WGAN-GP. The selection strategy includes two parts: the centroid metric criterion and the statistical characteristic criterion. An SVR model is constructed based on the qualified augmented training data to evaluate the prediction performance. The superiority of SWGAN-SVR is demonstrated, using a numerical example and an industrial polyethylene process.