Design of Small-Size Lithium-Battery-Based Electromagnetic Induction Heating Control System

Abstract

This paper presents the design and optimization of a small-size electromagnetic induction heating control system powered by a 3.7 V–900 mAh lithium battery and featuring an LC series resonant full-bridge inverter circuit, which can be used for small metal material heating applications, such as micro medical devices. The effects of the resonant capacitance, inductor wire diameter, heating tube material, and wall thickness were studied to maximize the heating rate of the workpiece and simultaneously reduce the temperature rise of the NMOS transistor. The optimal circuit configuration meeting the design requirements was finally identified by comparing the operational parameters and NMOS transistor loss under different circuit conditions. Validation experiments were conducted on designed electromagnetic induction smoking devices. The results indicate that under an output current of 4.6 A, the heating tube can reach the temperature target of 250 °C within 11 s, and all NMOS transistors stay below 50 °C in a 5 min heating process.