Inductive Sintering of Silver Micro Particles for Bonding of Microelectronic Components

Author:

Rochala Patrick1,Hofmann Christian2ORCID,Kroll Martin1ORCID,Panhale Sushant1,Javed Rezan3,Hiller Karla4ORCID

Affiliation:

1. Institute for Machine Tools and Production Processes (IWP), Professorship for Forming and Joining, Chemnitz University of Technology, 09126 Chemnitz, Germany

2. Fraunhofer Institute for Electronic Nano Systems ENAS, 09126 Chemnitz, Germany

3. Institute of Lightweight Structures, Professorship for Lightweight Structures and Polymer Technology, Chemnitz University of Technology, 09126 Chemnitz, Germany

4. Center for Microtechnologies, Chemnitz University of Technology, 09126 Chemnitz, Germany

Abstract

In this article, an efficient die-bonding technology based on silver sintering due to induction heating is presented. By using this technology, the heat for the sintering reaction is locally limited to the bonding area and heating of the entire power module is avoided. Furthermore, the sintering reaction is promoted due to current flow between the silver particles, and the sintering time is drastically reduced. Next to the experimental trials presented in this paper, finite element (FE) simulation methods were applied to develop a suitable induction coil geometry for the bonding of a diode to a direct bonded copper (DBC) substrate. Additional heating and sintering tests verified the reliability of the simulation model as well as the technological approach. Diodes were successfully bonded during the experiments and were analyzed by means of scanning electron microscopy (SEM) and function tests to qualify the inductive bonding technology. The results presented in this paper demonstrate that induction heating has high potential for cost-effective production in the field of die attach and can drastically increase the output in power-electronics production.

Funder

industrial collective research program

Federal Ministry for Economic Affairs and Climate Action

Publisher

MDPI AG

Subject

Electrical and Electronic Engineering,Computer Networks and Communications,Hardware and Architecture,Signal Processing,Control and Systems Engineering

Reference32 articles.

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2. Rössle, C., and Gottwald, T. (2023, July 24). Anforderungen an die Leistungselektronik, Teil 1. Available online: https://www.all-electronics.de/elektronik-fertigung/anforderungen-an-die-leistungselektronik-teil-1.html.

3. Le Bret, C., Zong, Z., Grao Txapartegi, M., Gueguen, P., Lin, H., and Rosina, M. (2016). From Technologies to Market—Status of Power Electronics Industry 2016, Yole Développement.

4. Dowling, N.E. (2013). Mechanical Behavior of Materials, Angshuman Chakraborty. [4th ed.].

5. Guth, K., Siepe, D., Görlich, J., Torwesten, H., Roth, R., Hille, F., and Umbach, F. (2010, January 4–6). New assembly and interconnects beyond sintering methods. Proceedings of the PCIM Europe 2010—New Assembly and Interconnect Technologies, Nuremberg, Germany.

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