Considerations on the Development of High-Power Density Inverters for Highly Integrated Motor Drives

Author:

Mikhaylov Yury1ORCID,Aboelhassan Ahmed1ORCID,Buticchi Giampaolo1ORCID,Galea Michael2ORCID

Affiliation:

1. Department of Electrical and Electronic Engineering, University of Nottingham Ningbo China, Ningbo 315100, China

2. Department of Electrical Engineering, University of Malta, MSD 2080 Msida, Malta

Abstract

In transportation electrification, power modules are considered the best choice for power switches to build a high-power inverter. Recently, several studies have presented prototypes that use parallel discrete MOSFETs and show similar overall output capabilities. This paper aims to compare the maximum output power and losses of inverters with different types (surface-mounted, through-hole-mounted and power modules) of commercially available switching devices, and, therefore, discuss the theoretical boundaries of each technology. The numerical analysis relies on detailed power loss and thermal models, with adjustments made for gate current and realistic parameters of the cooling system. The analysis includes two case studies with different targets, including minimum dimensional characteristics and maximum output power. The results demonstrate that discrete MOSFETs can provide improved capabilities in contrast to power modules under certain conditions.

Funder

National Science Foundation of China

Publisher

MDPI AG

Subject

Electrical and Electronic Engineering,Computer Networks and Communications,Hardware and Architecture,Signal Processing,Control and Systems Engineering

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