Research on Low-Frequency Noise Control of Automobiles Based on Acoustic Metamaterial

Abstract

With the transformation of the trend of vehicle electrification, the overall noise level in the vehicle is gradually reduced. The problem of low-frequency noise in the vehicle, which was previously ignored, is becoming more and more prominent. To solve the vehicle low-frequency noise problem, a combination of real-vehicle tests and simulation analysis is carried out. During the test, the driver and passengers feel that there is a relatively obvious low-frequency roar noise in the car, which results from the structural radiation noise of the trunk door vibration. Therefore, to solve this problem, we design an acoustic metamaterial with lightweight and miniaturized features based on the local resonance principle of phononic crystals. Firstly, the selection of the resonant unit configuration and the design of the band gap are implemented. Then, the layout planning of the whole vehicle, the layout of the resonance unit and the design of the base frame are implemented. The actual vehicle test results show that: after attaching the designed acoustic metamaterial, the low-frequency noise sound pressure levels in the front and rear of the vehicle were reduced by 2.0 dB (A) and 2.3 dB (A), respectively, meanwhile, the interior noise sound quality was improved. The sound pressure level at the driver’s right ear in the car has an abnormal peak of around 35Hz. In addition, the driver and passengers feel that there is a relatively obvious low-frequency roar noise in the car, and through low-pass filtering of the collected signals, it is confirmed that the peak frequency is the main cause of the low-frequency roar in the car. The low-frequency steady-state noise of the car is generally considered to be the low-frequency vibration of the body panel and the radiation occurs. Through the finite element simulation analysis (Grid Participation Analysis) of the abnormal peak frequency, the results show that the low-frequency roar is caused by the low-frequency vibration of the tailgate sheet metal, and the problem peak frequency is not coupled with the acoustic cavity mode. Facing the problem of the low-frequency roar radiated into the car by the vibration of the tailgate sheet metal parts, based on the local resonance band gap theory, we developed a design to suppress the 35 Hz vibration of the tailgate sheet metal parts and meet the characteristics of lightweight and miniaturization. By attaching the acoustic metamaterial to the tailgate and performing CAE simulation of the whole vehicle, it is determined that the structure can indeed reduce the 35 Hz noise in the car and the peak value of the tailgate sheet metal vibration.