AlN: An Engineered Thermal Material for 3D Integrated Circuits

Author:

Vaziri Sam1ORCID,Perez Christopher2,Datye Isha M.1ORCID,Kwon Heungdong12,Hsu Chen‐Feng3,Chen Michelle E.14ORCID,Noshin Maliha1,Lee Tung‐Ying3,Asheghi Mehdi2,Woon Wei‐Yen5,Pop Eric46ORCID,Goodson Kenneth E.2,Liao Szuya S.5,Bao Xinyu1

Affiliation:

1. Corporate Research Taiwan Semiconductor Manufacturing Company Ltd San Jose CA 95134 USA

2. Department of Mechanical Engineering Stanford University Stanford CA 94305 USA

3. Corporate Research Taiwan Semiconductor Manufacturing Company Ltd Hsinchu 30075 Taiwan

4. Department of Materials Science and Engineering Stanford University Stanford CA 94305 USA

5. Pathfinding Taiwan Semiconductor Manufacturing Company Hsinchu 30075 Taiwan

6. Department of Electrical Engineering Stanford University Stanford CA 94305 USA

Abstract

AbstractAluminum nitride (AlN) is a promising material for thermal management in 3D integrated circuits (ICs) due to its high thermal conductivity. However, achieving high thermal conductivity in AlN thin films grown at low temperatures on amorphous substrates poses significant challenges for back‐end‐of‐line (BEOL) compatibility. This study reports high cross‐plane thermal conductivities approaching 90 Wm−1K−1 for sub‐300 nm‐thick AlN films sputter‐deposited at low temperatures (<200 °C) on ordinary SiO2 substrates. The correlations between cross‐plane and in‐plane thermal conductivity, texture, grain size, oxygen content, Al:N atomic ratio, and thermal boundary conductance of these films are explored. These findings reveal the crucial role of grain orientation alignment in achieving high thermal conductivity and high thermal boundary conductance. A method is introduced to effectively monitor the thermal conductivity of the AlN thin films using X‐ray diffraction. This study offers valuable insights that can aid in the implementation of an effective thermal management material in the semiconductor production line.

Publisher

Wiley

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