Grain Boundary Diffusion Hardening in Potassium Sodium Niobate‐Based Ceramics with Full Gradient Composition and High Piezoelectricity

Abstract

AbstractReducing mechanical losses and suppressing self‐heating are critical characteristics for high‐power piezoelectric applications. For environmentally friendly Pb‐free piezoelectric ceramics, traditional acceptor doping or annealing treatments have successfully improved the mechanical quality factor (Qm) based on a ceramic matrix with a poor piezoelectric coefficient (d33<100 pC/N). Nevertheless, a ceramic with high Qm and d33 values has not been reported owing to the inverse relationship between Qm and d33. Herein, a novel hardening method called grain boundary diffusion is used to develop Pb‐free potassium sodium niobate ceramics, where Qm increased by more than two‐fold (from 51 to 132) and a high d33 value (d33 = 360 pC/N) is maintained. Significantly, d33 retained 98% of its initial value after 180 days, exhibiting improved aging stability. The established properties are associated with the formation of the core‐shell microstructure and the full gradient composition distribution using structural characterizations and phase‐field simulations, where the core maintains a high d33 and the shell provides a hardening effect. The novel hardening effect in piezoelectric materials, known as grain boundary diffusion hardening, highlights the enhancement of the mechanical quality factor with high piezoelectricity, providing a new paradigm for the design of functional materials.