Volume‐Metallization 3D‐Printed Polymer Composites

Author:

Yu Dehai1ORCID,Chi Guidong1ORCID,Mao Xu1,Li Maolin1,Wang Zhonghao1,Xing Chunxiao1,Hu Daiwei1,Zhou Quan1,Li Zhen1,Li Chunwei2,Deng Zhongshan2,Chen Du1,Song Zhenghe1,He Zhizhu1ORCID

Affiliation:

1. Center for Agricultural Flexible Electronics Technology College of Engineering China Agricultural University Beijing 100083 China

2. Key Laboratory of Cryogenic Science and Technology Technical Institute of Physics and Chemistry Chinese Academy of Sciences Beijing 100190 China

Abstract

Abstract3D printing polymer or metal can achieve complicated structures while lacking multifunctional performance. Combined printing of polymer and metal is desirable and challenging due to their insurmountable mismatch in melting‐point temperatures. Here, a novel volume‐metallization 3D‐printed polymer composite (VMPC) with bicontinuous phases for enabling coupled structure and function, which are prepared by infilling low‐melting‐point metal (LM) to controllable porous configuration is reported. Based on vacuum‐assisted low‐pressure conditions, LM is guided by atmospheric pressure action and overcomes surface tension to spread along the printed polymer pore channel, enabling the complete filling saturation of porous structures for enhanced tensile strength (up to 35.41 MPa), thermal (up to 25.29 Wm−1K−1) and electrical (>106 S m−1) conductivities. The designed 3D‐printed microstructure‐oriented can achieve synergistic anisotropy in mechanics (1.67), thermal (27.2), and electrical (>1012) conductivities. VMPC multifunction is demonstrated, including customized 3D electronics with elevated strength, electromagnetic wave‐guided transport and signal amplification, heat dissipation device for chip temperature control, and storage components for thermoelectric generator energy conversion with light‐heat‐electricity.

Funder

National Natural Science Foundation of China

China Agricultural University

Publisher

Wiley

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