Optimized Blade Design of Counter-Rotating-Type Pump-Turbine Unit Operating in Pump and Turbine Modes

Abstract

In this study, a counter-rotating-type pump-turbine unit was optimized to improve the pump and turbine mode efficiencies simultaneously. Numerical analysis was carried out by solving three-dimensional Reynolds-averaged Navier–Stokes equations using the shear stress turbulence model. The hub and tip blade angles of the rear impeller (in the pump mode) were selected as the design variables by conducting a sensitivity test. An optimization process based on steady flow analysis was conducted using a radial basis neural network surrogate model with Latin hypercube sampling. The pump and turbine mode efficiencies of the unit were selected as the objective functions and they combined into a single specific objective function with the weighting factors. Consequently, the pump and turbine mode efficiencies of the optimum design increased simultaneously at overall range of flow rate, except for low flow rate of turbine mode, compared to the reference design.