Modeling and Dynamics Analysis of a Dual-Mass Flywheel with the Conformal Contact Action of Friction Damping Ring and Pressure Plate

Abstract

To study the nonlinear dynamic characteristics of the dual-mass flywheel (DMF) under the conformal contact action between the friction damping ring and primary flywheel pressure plate, the contact action model is established and analyzed based on Winkler model. Through analysis and calculation, the contact deformation, contact pressure at different contact positions, and equivalent torsional contact stiffness are obtained. The nonlinear dynamic analysis model of three-degree-of-freedom (3DOF) which takes the conformal contact into account and two-degree-of-freedom (2DOF) without considering conformal contact is established. The approximate analytical solution of the nonlinear frequency characteristics of the system at steady state is derived. By comparing with the results obtained from numerical method, the theoretical analysis process is proved to be valid. And it is found that the overall amplitude and angular displacement transmissibility of the 3DOF model are smaller than the 2DOF model, especially at resonance frequency. The effects of the friction damping ring moment inertia, stiffness of DMF, and axial friction torque on the frequency characteristics of system and angular displacement transmissibility are analyzed. The forced vibration response analysis of the 3DOF model is conducted, through which the torsional angle variations of the primary flywheel, friction damping ring, and secondary flywheel with time are obtained. The results show that the amplitude of the secondary flywheel is much smaller than that of the primary flywheel, indicating that the DMF has prominent damping performance.