The Effects of a High-Pressure Coolant Jet on Machining

Author:

Machado A R1,Wallbank J2

Affiliation:

1. Departamento de Engenharia Mecânica, Universidade Federal de Uberlândia, Brazil

2. Department of Engineering, University of Warwick, Coventry

Abstract

A high-pressure coolant system was used to machine Ti6Al4V and Inconel 901. A 14.5 MPajet of cutting fluid was applied against the chip flow at the rake face of the tool and this works as an efficient chip-breaker. Conventional overhead flood cooling was also used to establish a base for comparison. Chip control, cutting force, cutting temperature, chip-tool contact length, surface integrity, tool lives and wear mechanisms were studied. The high-pressure coolant system used improved tool lives significantly when machining the titanium alloy but it proved to be detrimental to tool lives when machining the nickel alloy.

Publisher

SAGE Publications

Subject

Industrial and Manufacturing Engineering,Mechanical Engineering

Reference23 articles.

1. Cutting Fluids Performance: Part 1—Optimization of Pressure for “Hi-Jet” Method of Cutting Fluid Application

2. Kishi K., Eda H., Furusawa T., Ichida Y. Some aspects of the cooling and lubrication effects by a jet infusion method. Proceedings of the ISLE-ASLE International Conference on Lubrication, Tokyo, Japan, 9–11 June, pp. 579–587 (ISLE-ASLE).

3. Metal Machining With High-Pressure Water-Jet Cooling Assistance—A New Possibility

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