Affiliation:
1. School of Petroleum Engineering, China University of Petroleum (East China)
2. Dongxin Oil Production Plant Ying Second Management Zone of Sinopec Shengli Oilfield Company
3. School of Petroleum Engineering, China University of Petroleum (East China); Faculty of Science, Department of Chemistry, National University of Singapore
4. School of Petroleum Engineering, China University of Petroleum (East China) (Corresponding author)
5. School of Petroleum Engineering, China University of Petroleum (East China); School of Engineering and Applied Sciences, Harvard University
Abstract
Summary
The conventional friction reducer, typically a water-in-oil (W/O) emulsion, used in slickwater, encounters challenges related to poor environmental friendliness, limited stability, and low activity, hindering its widespread applicability. In this study, we synthesized a water-based emulsion through water dispersion polymerization, incorporating nanoparticles (NPs) into the process to enhance the stability and activity of the polymer emulsion. The result is an environmentally friendly, oil-phase-free, instantly dissolution, and highly efficient friction reducer, intended to optimize the utilization efficiency of slickwater.
The NP-enhanced water-based emulsion demonstrated a consistent and spherical dispersion, featuring an average particle size of ~10 μm, maintaining stability for more than 6 months. With rapid dissolution in water, achieved within a mere 38 seconds, it facilitated continuous on-the-fly mixing. Slickwater composed of this emulsion exhibited outstanding application performance, yielding a remarkable 76% reduction in pipeline friction. The presence of NPs and specific monomers facilitated the formation of a spatial network structure that maintains high temperature/shear resistance even after prolonged shear.
Moreover, the system exhibited an exceptional capacity for imbibition oil production. Indoor spontaneous imbibition experiments showed a final recovery rate of 32.41% in tight oil cores (~10% higher than conventional systems), and imbibition depth reached 40.2 mm (1.2-fold increase compared with traditional systems). Field experiments were conducted in a tight oil reservoir to validate practical applications; the results further validated the effectiveness of the novel system. The treated wells showcased rapid oil production, reaching an average daily production rate of 55.8 t/d and water content as low as ~31%, satisfying the predicted production target.
Publisher
Society of Petroleum Engineers (SPE)