Integrated Real-Time Simulation in an Earth Model – Automating Drilling and Driving Efficiency

Abstract

Abstract Real-time while drilling simulations use an evergreen digital twin of the well, consisting of physics-based models in an earth model to constantly update boundary conditions and parameters while drilling. The approach actively contributes to prediction or early detection of specific drilling issues, thus reducing drilling-related risk, non-productive time (NPT), and invisible-lost time (ILT). The method also unlocks further drilling optimization opportunities, while staying within a safe operative envelope that protects the wellbore. In the planning phase, a run plan is prepared based on drilling engineering simulations – such as downhole hydraulics and Torque and Drag (T&D) – within the lithology and geomechanics of the earth model. While drilling, the run plan continuously evolves as automatic updates with actual drilling parameters refine the simulations. Smart triggering algorithms constantly monitor sensor data at surface and downhole, automatically updating the simulations. Drilling automation services consume the simulation results, shared across an aggregation layer, to predict drilling dysfunctions related to hole-cleaning, downhole pressure, tripping velocity (which might lead to fractured formations or formation fluids entering the wellbore), tight hole and pipe sticking. Drillers receive actionable information, and drilling automation applications are equipped to control specific drilling processes. Case studies from drilling runs in the North Sea and in Middle East confirm the effectiveness of the approach. Deployment on these runs used a modular and scalable system architecture to allow seamless integration of all components (surface data acquisition, drilling engineering simulations, and monitoring applications). As designed, the system allows the integration of new services, and different data providers and consumers.