Improving Proppant Placement Success in Horizontal Wells in Layered Reservoirs in the Sultanate of Oman

Abstract

Abstract A gas condensate field in the Sultanate of Oman has been developed since 1999 with vertical wells, with multiple fractures targeting different geological units. There were always issues with premature screenouts, especially when 16/30 or 12/20 proppant were used. The problems placing proppant were mainly in the upper two units, which have the lowest permeability and the most heterogeneous lithology, with alternating sand and shaly layers between the thick competent heterolith layers. Since 2015, a horizontal well pilot has been under way to determine if horizontal wells could be used for infill drilling, focusing on the least depleted units at the top of the reservoir. The horizontal wells have been plagued with problems of high fracturing pressures, low injectivity and premature screenouts. This paper describes a comprehensive analysis performed to understand the reasons for these difficulties and to determine how to improve the perforation interval selection criteria and treatment approach to minimize these problems in future horizontal wells. The method for improving the success rate of propped fracturing was based on analyzing all treatments performed in the first seven horizontal wells, and categorizing their proppant placement behavior into one of three categories (easy, difficult, impossible) based on injectivity, net pressure trend, proppant pumped and screenout occurrence. The stages in all three categories were then compared with relevant parameters, until a relationship was found that could explain both the successful and unsuccessful treatments. Treatments from offset vertical wells performed in the same geological units were re-analyzed, and used to better understand the behavior seen in the horizontal wells. The first observation was that proppant placement challenges and associated fracturing behavior were also seen in vertical wells in the two uppermost units, although to a much lesser extent. A strong correlation was found in the horizontal well fractures between the problems and the location of the perforated interval vertically within this heterogeneous reservoir. In order to place proppant successfully, it was necessary to initiate the fracture in a clean sand layer with sufficient vertical distance (TVT) to the heterolith (barrier) layers above and below the initiation point. The thickness of the heterolith layers was also important. Without sufficient "room" to grow vertically from where it initiates, the fracture appears to generate complex geometry, including horizontal fracture components that result in high fracturing pressures, large tortuosity friction, limited height growth and even poroelastic stress increase. This study has resulted in a better understanding of mechanisms that can make hydraulic fracturing more difficult in a horizontal well than a vertical well in a laminated heterogeneous low permeability reservoir. The guidelines given on how to select perforated intervals based on vertical position in the reservoir, rather than their position along the horizontal well, is a different approach than what is commonly used for horizontal well perforation interval selection.