Detection method of springback for linear guideway straightening using digital image correlation

Abstract

The guideway deformation control of the straightening process is the basic method to ensure straightening accuracy. The prediction of and compensation for springback in the straightening process of a guideway adopts mostly numerical analysis and finite element analysis methods instead of experimental methods because of the measuring difficulty of actual springback. In this paper, a method is proposed to detect bending deformation during the straightening process, which provides a reference for the relevant manufacturing processes. Digital image correlation measurement technology is adopted for the detection of bending springback, which can measure the full-field displacement distribution without contact and with high precision. The experimental results show that digital image related technology can very accurately detect the deformation of the guideway straightening stroke and bending springback deformation. This study can help to control bending deformation during the straightening process and ensure straightening accuracy, providing a reference for real-time monitoring of straightening force.