Real-time batch inspection system for surface defects on circular optical filters

Abstract

Optical filters, one of the essential parts of many optical instruments, are used to select a specific radiation band of optical devices. There are specifications for the surface quality of the optical filter in order to ensure the instrument’s regular operation. The traditional machine learning techniques for examining the optical filter surface quality mentioned in the current studies primarily rely on the manual extraction of feature data, which restricts their ability to detect optical filter surfaces with multiple defects. In order to solve the problems of low detection efficiency and poor detection accuracy caused by defects too minor and too numerous types of defects, this paper proposes a real-time batch optical filter surface quality inspection method based on deep learning and image processing techniques. The first part proposes an optical filter surface defect detection and identification method for seven typical defects. A deep learning model is trained for defect detection and recognition by constructing a dataset. The second part uses image processing techniques to locate the accurate position of the defect, determine whether the defect is located within the effective aperture, and analyze the critical eigenvalue data of the defect. The experimental results show that the method improves productivity and product quality and reduces the manual workload by 90%. The proposed model and method also compare the results of surface defect detection with the actual measurement data in the field, verifying that the method has good recognition accuracy while improving efficiency.