Segregation Phenomena at Thermally Grown Al2O3/Alloy Interfaces

Abstract

Experimental results on S segregation at growing Al2O3/alloy interfaces are reviewed for binary FeAl, NiAl alloys, and ternary alloys with additions of Cr, Pt, or a reactive element, such as Zr, Hf, or Y. The segregation behavior is thermodynamic in nature, but the segregation energy can change not only with alloying elements but also with oxidation time and temperature as the oxide growth process changes. Although reactive elements are capable of eliminating interfacial S segregation, they do not stop such segregation to alloy surfaces. The segregation of a reactive element at the interface further strengthens the interfacial bonding. Cosegregation of S and Cr can occur, resulting in higher levels of S at the interface. Pt usually suppresses S segregation, but this effect can be easily overwhelmed by S-Cr cosegregation. Synergisms between alloying elements and how they affect segregation, as well as the relationship between segregation and the oxidation process, are areas that demand further investigation.